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Introduction

If you're sorting plastic waste from pipes, bottles, or molding scraps and considering a Panchal shredder, this friendly guide is for you. We'll walk through their machines' features, capacities, and how to match them to your needs—straightforward, fact-based, no fluff.


Why Panchal Plastic Machinery?

Founded over 40+ years ago, based in Gujarat, India, Panchal has delivered recycling solutions to more than 30 countries and sold thousands of machines.

Renowned for strong, Indian‑manufactured machinery, their shredders and grinders incorporate hardened steel cutters and external bearings intended to be simpler to maintain and more durable.

They provide local service, spare parts, and technical know-how from their GIDC‑Umbergaon plant.


Panchal Shredder Model Overview

S‑Series (Single‑shaft shredders)

Models range from PPM‑600S through PPM‑1500S.

Throughput ranges approximately 200--1,500 kg/hour:

  • 600S: ~200--450 kg/hr
  • 800S: ~300--500 kg/hr
  • 1500S: ~800--1,500 kg/hr

Blades sized 25--75 mm; rotor speed around 60--100 rpm. These machines include hydraulic rams and moderate motor power (15--56 kW).


SD‑Series (Double or four‑shaft shredders)

Covers motor sizes from ~7.5 kW to ~75 kW (10--100 HP), cutter houses up to 1500 × 825 mm.

Better suited to bulky scrap, mixed plastics, film, e‑waste, tires, or lumps. Features include rugged casing, PLC control, and reverse‑jam handling.


Pipe Grinder PPM‑24G

Designed specifically for HDPE and PVC pipes and profiles (18″, 24″, 30″, up to 40″ models).

Capacity: ~200--250 kg/hour; powered by a 30 HP motor. Blades use D2 hardened steel, and heavy‑duty bearings are placed outside the cutter chamber to reduce wear.

Safety and maintenance features include tilt‑back hopper, external knife adjustment, and interlock systems.


Lumps Grinder PPM‑15LG

Made to handle thick sheets, sprue cakes, large scraps, and rigid profiles in one go.

Capacity is typically in the mid-range; uses a single‑piece rotor built for heavy-duty grinding.


How to Match the Right Panchal Shredder to Your Needs

Volume & Material

If you process around 500 kg per working day of HDPE or PVC pipe waste:

S‑Series 800S is ideal if your material is rigid and moderate sized. It handles ~300--500 kg/hr.

For long pipes and profiles, PPM‑24G pipe grinder offers better feed control and cleaner granules.


Material Types

  • Pipes / long profiles → use pipe grinder (PPM‑24G).
  • Rigid containers or lumps → choose S‑Series or Lumps Grinder (PPM‑15LG).
  • Mixed plastic, bulky materials, or occasional e‑waste → consider SD‑Series double‑shaft machines.

Size & Throughput Table

Your Input Type Approx. Throughput Suggested Model
HDPE/PVC pipe scrap 200--250 kg/hr PPM‑24G Pipe Grinder
Rigid containers or molding scrap 300--500 kg/hr PPM‑800S Single‑shaft Shredder
Thick lumps or large rigid bits 200--400 kg/hr PPM‑15LG Lumps Grinder
Mixed plastic, bulky film, e‑waste Variable SD‑Series Double/Four‑shaft

Key Equipment Features

Blade quality & rotor design

Most models use D2 hardened steel blades, suited for industrial wear and tear.

External bearings and V‑cut rotor design help prevent wear from accumulated dust or moisture.


Access & Maintenance

Equipment such as the PPM-24G provides tilt-back hoppers, manual jacks, and knife adjustment from the outside to facilitate cleaning and blade replacement.

S‑Series and SD‑Series also include hydraulic or mechanical access features to reduce downtime.


Safety & Controls

Many models come with interlocks, automatic reverse, and PLC‑based operation—especially the SD-series shredder for bulk or mixed material handling.


Cost Considerations (Estimates as of mid‑2025)

  • PPM‑24G Pipe Grinder: around ₹7,00,000* (~₹7 lakh*), with 200--250 kg/hr capacity and features geared toward pipe recycling.
  • Lumps Grinder PPM‑15LG: approximately ₹500,000* (~₹5 lakh*) for thick-sheet and lump recycling applications.
  • S‑Series Single‑shaft models (600S--1500S): pricing likely ranges from ₹200,000 up to ₹600,000+, depending on capacity and motor size (not listed publicly, but consistent with market rates for 300--1000 kg/hr machine).
  • SD‑Series double/four‑shaft shredders: motor capacity 10--100 HP; based on trade listings, fitted machines could start ₹700,000 and go up with higher specs.

* Prices are indicative only and subject to change without prior notice. Final pricing may vary based on configuration, optional features, and current market conditions. Please contact our sales team for an accurate quote.


What to Expect in Operation & Maintenance

Maintenance activities encompass blade sharpness checks, cleaning of the cutting chamber, lubrication of bearings, checking safety interlocks and hydraulic components.

Because blade adjustment and cleaning are external, downtime is usually brief.

Availability of parts is tied to their Gujarat facility—spares like blades or screens are generally in stock or can be procured locally.


More about Other Panchal Machines

Beyond shredders and grinders, Panchal also offers Agglomerator (A‑Series and D‑Series) and densifiers to compress shredded plastic into cubes or pellets. These are useful when you're recycling film, foam, or fiber, but not essential if you're focused only on shredding rigid scrap.


Straight Talk: What to Consider

  • Match the machine to your plastic type, daily volume, and space or power limitations.
  • Pipe scrap? Go with PPM‑24G.
  • Rigid lumps or containers? Look at S‑Series or Lumps Grinder.
  • Ever handle mixed waste or bulky scrap? Then check out the SD‑Series.
  • Be aware of blade wear, ease of maintenance, and spare‑part access.

Conclusion

This guide gives you a clear snapshot of the Panchal lineup: shredders, grinders, and their specs. No hype—just the facts. If you'd like help comparing specific models side by side, or a simple FAQ section to address common concerns, I'd be happy to add that next.

Call us on: +91 7046463391 Mail us on: [email protected] Or Contact Panchal Plastic today to discover Plastic Recycling Machine requirements with precision and reliability.