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Thermoforming Series Machine

Grinder-Thermoforming-Series

Panchal Plastic Machinery Pvt. Ltd., a leading Thermoforming Series Machine Manufacturer, presents advanced solutions for efficient recycling of thermoformed plastic packaging materials. The Thermoforming Series Machines, including the Panchal 600, 1000, and 1350mm in-line granulators, are engineered to revolutionize recycling processes. These state-of-the-art machines directly recycle waste from thermoformed plastic packaging, transforming whole foil, skeletal foil, and partially punched foil into high-quality regrind. With an impressive capacity of up to 1,000 lbs./hour, they offer unmatched efficiency for industrial applications.


A standout feature of these granulators is the fully integrated Roll Feed System, which seamlessly draws in a continuous sheet of waste directly from the thermoforming machine. The web in-feed is automatically synchronized to match the thermoforming machine's speed, ensuring precision and ease of operation. Additionally, the soundproofed encapsulation design significantly reduces noise levels, creating a quieter and more operator-friendly environment.


These Thermoforming Series Machines embody innovation, performance, and sustainability, making them an ideal choice for businesses looking to optimize their recycling processes. Whether for small-scale operations or large industrial setups, these machines deliver consistent results, contributing to cost-effectiveness and environmental responsibility. Panchal Plastic Machinery Pvt. Ltd. continues to lead the way in providing cutting-edge thermoforming recycling solutions tailored to meet diverse industry needs.

Details of Thermoforming Series

Features
  • Durable Construction: Built to withstand harsh industrial use, resisting wear and tear.
  • Feeding Options: Manual loading or robotic system for automated feeding, enhancing workflow efficiency.
  • Roller Feeder for Films: Specifically designed for plastic films, ensures smooth feeding for consistent grinding.
  • High Output Range: Grinding capacity ranges from 20 to 1000 kg/hr, suitable for various job sizes.
  • Heavy Rotor: Powerful grinding capability ensured by a robust rotor for quick material reduction.
  • Soundproof Cabinet Option: Models equipped with a soundproof cabinet for quieter operation in sensitive environments.
  • Advanced Cutting Mechanism: Precision rotor and knives design with staggered and double cross-cutting configurations and robust bearings for meticulous grinding. Includes a sophisticated suction system with a fan and cyclone for efficient waste management.
Application

Thermoforming Grinder, a machine designed for the efficient recycling of waste from thermoformed plastic packaging material. Our grinder comes in three sizes: 600mm, 1000mm, and 1350mm, catering to various processing needs. It is dedicated to cutting whole foil, skeletal foil, and partially punched foil into high-quality regrind at an impressive rate of up to 1,000 lbs./hour. The granulators feature a fully integrated roll feed system, which seamlessly draws in a continuous sheet of waste directly from the thermoforming machine. The web in-feed is automatically synchronised to match the speed of the thermoforming machine, ensuring smooth and efficient operation. Additionally, our grinder is equipped with highly effective, soundproofed encapsulation, significantly reducing noise levels for a quieter working environment. Invest in our thermoforming grinder today and streamline your recycling process for thermoformed plastic packaging material with ease and efficiency!

Description

The Thermoforming Series Machine is engineered to deliver high-efficiency grinding and recycling of sheet and thermoformed sheet waste, offering superior performance for continuous inline and offline operations. Its advanced rotor assembly features a robust 10-inch diameter rotor with staggered cutting geometry, ensuring aggressive material intake, uniform size reduction, and minimized heat generation. Powered by motor capacities of up to 20 HP, the machine is capable of handling thick, rigid, and high-volume thermoformed parts with ease.

The integrated roller feeding device with an automatic start-stop function guarantees smooth, synchronized feeding—ideal for connecting directly with thermoforming lines for real-time waste processing. A curved backwall provides expanded cutting space, allowing the efficient handling of bulky components without jamming. The cutting chamber incorporates specially engineered 3rd knives and high-impact blades with deflector wedges, delivering optimal cutting performance and reduced wear during continuous operation.

Constructed with a heavy-duty welded steel frame, the machine ensures long-term structural stability and vibration-free performance. Premium D2 steel blades offer exceptional durability, while the externally mounted bearings protect against contamination and extend service life. For enhanced convenience, the machine includes an optional tilt-back hopper with auger feed, available with hydraulic actuation, enabling efficient material handling and easy accessibility.

Maintenance and safety are key design priorities, featuring a jig fixture for precise knife adjustment outside the cutting chamber, a dropdown screen cradle for rapid screen changes, and integrated safety interlocks to ensure operator protection during use. Together, these features make the Thermoforming Series Machine a high-performance, low-maintenance solution tailored for demanding thermoforming and sheet-processing environments.

Key Highlights
  • 10-inch diameter rotor assembly with staggered cutting design for efficient material processing.
  • Powerful motor options up to 20 HP for handling thick and rigid thermoformed parts.
  • Roller feeding device with automatic start-stop control for smooth and synchronized operation.
  • Online integration capability with thermoforming machinery for real-time recycling.
  • Curved backwall to accommodate large-volume and bulky sheet waste without clogging.
  • Specially engineered 3rd knives and D2 steel blades with deflector wedges for superior cutting efficiency.
  • Heavy-duty welded steel construction and vibration-free performance for long-term stability.
  • Bearings and housing placed outside the cutting chamber for extended lifespan and easier maintenance.
  • Optional tilt-back hopper with auger feed, hydraulic version available for effortless material handling.
  • Jig fixture for external knife adjustment, enabling quick and precise setup.
  • Safety interlocks and dropdown screen cradle for rapid maintenance and operator protection.

Technology

Plastic Grinder Rotor
Grinder Rotor

The A-Series Cutting technology is able to cut most plastic film, Tape, Fabric & Bags. Everything is cut to the desired particles size.

Plastic Grinder Roller Feeder
Roller Feeder

Technical Data

MODEL PPM-600GT PPM-1000GT PPM-1350GT
Main Motor (HP) 15-30 30-50 50-75
(Cutterhouse (Inches)) 25x600 25x1000 25x1350
Production Kg./Hr. 200-250 300-500 500-600
Screen hole (mm) 8/10/12 8/10/12 8/10/12
Rotor Type Open/ Staggerd Open/ Staggerd Open/ Staggerd
Blower with Cyclone* 2 HP 2 HP 2 HP

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