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Film And Sheet Series Machine

Film / Sheet Series

The Film and Sheet Series Machine by Panchal Plastic Machinery Pvt. Ltd. is a versatile and efficient solution for processing waste plastic film and sheet rolls. As a trusted Film and Sheet Series Machine Manufacturer, Panchal offers innovative systems designed to handle rolls of varying sizes and thicknesses with precision and ease. Larger rolls, such as those in the 18" to 24" series and beyond, can be directly fed into Panchal granulators. These granulators feature durable components and a consistent cutting circle, ensuring effortless slicing through thick films and sheets. For rolls of varying widths, the Panchal roll-feed system offers an alternative, enabling seamless unwinding and feeding into a suitable granulator.


Panchal’s granulators stand out for their advanced cutter-house, rotor, and knife designs, which guarantee clean and precise cutting, even for thin films. This approach ensures high-quality granulation results across different roll sizes. The adaptability of the Film and Sheet Series Machine makes it an essential tool for industries looking to optimize their plastic waste recycling processes. By combining efficiency, reliability, and innovation, Panchal Plastic Machinery Pvt. Ltd. provides an unmatched solution to address the diverse needs of plastic recycling businesses. Choose the Film and Sheet Series Machine to streamline your recycling operations and achieve exceptional results in managing plastic waste.

Details of Film And Sheet Series

Features
  • Robust Construction: Constructed to endure, this grinder boasts a strong build that resists wear and tear even under the harshest industrial use.
  • Feeding Options: You can load materials manually or use a robotic system for automatic feeding, adding efficiency to the workflow.
  • Roller Feeder for Films: Specially designed for plastic films, the roller feeder ensures these materials are fed smoothly for consistent grinding.
  • High Output Range: Whether the job is small or large, this machine delivers, with a grinding capacity ranging from 20 to 1000 kg/hr.
  • Heavy Rotor: The hefty rotor is key to its powerful grinding capability, ensuring quick and effective material reduction.
  • Soundproof Cabinet Option: For quieter operation, you can choose models equipped with a soundproof cabinet, ideal for reducing noise in sensitive environments.
  • Advanced Cutting Mechanism: Precision rotor and knives with staggered and double cross-cutting configurations, along with robust bearings, ensure meticulous grinding. Includes a sophisticated suction system with a fan and cyclone for efficient waste disposal.
Application

The Film and Sheet Grinder Machine is an efficient solution for processing waste plastic film and sheet rolls. With two operating methods, the machine ensures that recycling is done without any problems, meeting the different needs of recycling in the best way possible. For large rolls, such as those in the 18" to 24" series and beyond, our granulators offer easy feed. The solid parts and unvarying cutting circle make it easy to slice through the sheet and thick film parts, ensuring effective processing. Instead, our roll-feed system allows for the continual unwinding and feeding into the suitable granulator for rolls with different widths, offering seamless operation and proper utilisation of resources. With an excellent cutter-house, rotor, and knife design, our granulators achieve clean and precise cutting, even with thin films, ensuring great-quality granulation results. Our film and sheet grinder machines give you ease in size, versatility, and consistency in obtaining high-quality granulated materials. Experience the efficiency and flexibility of our machine for plastic waste management today!

Description

The Film and Sheet Series Machine is engineered specifically to process lightweight, flexible, and high-volume materials such as thin films, sheets, laminates, rolls, and packaging waste. Built with a specialized high-efficiency rotor optimized for soft and stretchable polymers, the machine ensures superior cutting performance while minimizing heat buildup and preventing film wrapping around the rotor. Its curved backwall design provides additional space for handling bulky, fluffy film materials, enabling smooth feeding and consistent throughput even during demanding continuous operations.

Constructed from heavy-duty welded steel, the system is built for long-term durability and vibration-free operation. The cutting system uses D2 wear-resistant steel blades, including specially developed 3rd knives and deflector wedges that enhance film grip, improve cutting efficiency, and maintain uniform particle size. Heavy-duty bearings positioned outside the cutting chamber ensure protection from dust and contamination, significantly increasing service life and reducing downtime.

For enhanced cooling and processing stability, the machine offers optional body water cooling, especially beneficial for heat-sensitive materials. An optional tilt-back hopper with auger feed—hydraulically operated if required—greatly simplifies material loading and handling for large, voluminous film waste. The system is equipped with a precision jig fixture to allow blade adjustments outside the machine, ensuring safe, accurate, and quick maintenance. Additional safety interlocks, a dropdown screen cradle, and easy-clean access points guarantee operator safety and streamline service operations.

Key Technical Features:
  • Specialized rotor geometry designed for thin films, sheets, and flexible materials.
  • Optional water-cooled machine body for heat-sensitive film processing.
  • Curved backwall for enhanced volume capacity and smooth material flow.
  • Specially engineered 3rd knives and deflector wedges for superior cutting performance.
  • High-strength welded steel construction for maximum durability.
  • D2 wear-resistant steel blades ensuring extended service life and reduced maintenance.
  • Heavy-duty bearings positioned outside the chamber for protection against contamination.
  • Optional hydraulic tilt-back hopper with auger for efficient material loading.
  • Jig fixture for external and precise blade adjustment and sharpening.
  • Integrated safety interlocks for secure operation during maintenance and cleaning.
  • Dropdown screen cradle at the front for easy access, quick changeover, and safe handling.
  • Optimized airflow management for better cooling and consistent grinding quality.

Engineered for high-volume film and sheet recycling applications, this machine delivers exceptional performance, reduced energy consumption, and long-term reliability—making it the ideal choice for extrusion plants, flexible packaging manufacturers, and industrial recycling facilities seeking consistent, high-output processing of lightweight plastic materials.

Technology

film Grinder rotor
Grinder Rotor

Provides full and easy access to the complete interior of the cutting chamber including the granule bin and the screen. This gives unmatched access to both rotating and fixed knives when serviced. And, when you change material and/or colour, you get complete control of the cleaning – Visually clean inspection

film Grinder Front screen cradle
Front Screen Cardle

Provides full access to the interior of the cutter house. Cleaning and maintenance with full visibility and accessibility.

film Grinder Manaul Jack
Manual Jack

Provides a secure and efficient opening of the granulator.

film Grinder V-belt
V Belt Drive

Provides powerful and energy-saving granulation at the same time.

film Grinder Body Opening
Cross Body Opening

Provides full access to the interior of the cutter house. Cleaning and maintenance with full visibility and accessibility.

film Grinder jig Fixture
Jig Fixture

rotor and fixed knives/blades are adjusted outside of the granulator by using jig fixture.

Technical Data

MODEL PPM-12GF PPM-15GF PPM-18GF PPM-24GF PPM-30GF PPM-40GF
Main Motor (HP) 5 10 15 30 50 75
Cutterhouse (Inches) 12x12 15x15 18x18 24x22 30x26 40x36
Production Kg./Hr. 50-75 75-100 100-150 200-250 350-400 500-600
Screen hole (mm) 8/10/12 8/10/12 8/10/12 8/10/12 8/10/12 8/10/12
Rotor Type Open/Staggerd Open/Staggerd Open/Staggerd Open/Staggerd Open/Staggerd Open/Staggerd
Blower with cyclone* 1HP 2HP 2HP 3HP 5HP 7.5HP

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