Panel: A high-efficiency plastic grinder machine processing PVC pipes
Panchal Plastic Machinery Pvt. Ltd. is the industry which is situated in Gujarat, India, and produces versatile machines aimed to recycle plastic pipes and profiles. Their PVC & HDPE Grinder Series consists of disposals specific to changing waste items of PVC pipe and HDPE tubing along with extrusion trailers into homogeneous granules that can again be applicable. In its decades of experience and ISO 9001:2015 rating, machines produced in this company are known to be very efficient, durable and cost effective to use.
Unlike the other general-purpose shredders, such specially designed machines are used to handle the waste of PVC and HDPE pipes. The specialization ensures easy operations, large output, and quality granules.
Side-feed variant: works best with wide-diameter pipes and longer shapes.
• Front-tilt design: front-tilt design is appropriate to use with lighter materials or those of small packaging where they have to be introduced at an angle.
Both of the methods can be run manually, or alongside conveyor systems or robot loaders and has flexibility to most workflows.
Manufactured in a reinforced steel rigid frame, these machines are able to work in inhospitable conditions over long periods of time.
• High quality D2 blades give clean and long-lasting cuts.
• The installation of bearings outside the chamber of the chopper assists in reduction of wear as well as avoidance of downtimes.
Maintenance and safety are provided by using tilt-back hoppers, external adjustments of knives and interlock systems which guarantee safe working.
Panchal supplies variety of sizes which fit the scale of the operation:
• 18th, 24th, 30 th models: model intended to be used in small businesses or light duty needs.
40″ and 48 0models: they have the potential of processing thick-sized HDPE or PVC profiles in high-capacity plants.
The rates of production are between 20 and 1,000 kg/h, which makes sure that it fits both small recyclers and large plants.
Machines provide tissue or manual loading, robot loading, or stretch conveyor fed materials. A tilted hopper makes inspection and cleaning of the grinding chamber easy.
Cross-cut staggered rotors prevent overloading and promotes better uncomplicated operation. The machines would be appropriate in cold melt granulation and hot melt granulation in meeting the diverse recycling demands.
There is an integrate system suction system complete with cyclone filter that ensures control of dust, and ensures a safer environment of work.
A V-belt drive minimizes noise and makes energy consumption more efficient and even enables granulation even when the load is large.
The following shows technical specifications of our grinder models:
| MODEL | PPM-60/50GPP | PPM-55/70GPP | PPM-55/100GPP | PPM-70/140GPP |
|---|---|---|---|---|
| Rotor Diameter (mm) | 600 | 550 | 550 | 700 |
| Rotor Width (mm) | 500 | 700 | 1000 | 1400 |
| Motor Power (HP) | 60 | 75 | 100 | 120 |
| Rotating Blades/Knives | 5 | 5/7 | 5/7 | 5/7 |
| Fixed Blades/Knives | 2 | 2 | 2 | 2 |
| Screen Size (mm) | 8/10/12 | 8/10/12 | 8/10/12 | 8/10/12 |
| Feeding Size (mm) | 400x500 | 300x700 | 300x1000 | 300x1400 |
| Weight of M/c (kg) | 4000 | 5000 | 5000 | 8000 |
A fast and safe maintenance is provided via external blade setting and opening of hopper access.
These industries are beneficiary:
• Plastic recycling plants which recycle PVC or HDPE waste.
Around pipe manufacturers reprocessing off-cuts.
• Success in the extrusion firms that reuse scrap material.
They allow companies to cut costs on materials, have less waste, and be sustainable.
• Releases good quality granules that give uniformity.
• Decreases the dependency on the virgin plastic.
• Less downtime because of easy maintenance.
• Provides flexibility of installation, manual to fully automated lines.
• Efficient and more environment friendly operation with inbuilt dust extraction.
More than 40+ years of plastic recycling machine innovation.
• It is a certified company to that of ISO 9001:2015 which dates back to international quality regulations.
• Good reputation in India and exports all over the world.
• The package of support: installation, training, and spare parts.
Panchal grinders are designed for rigid and flexible plastics, including PVC, HDPE, LDPE, PP, and other thermoplastics. They are optimized for recycling pipes, profiles, sheets, films, and various industrial scrap.
These grinders feature high-torque rotors, precision blades, and optimized cutting chambers, ensuring uniform granule output, minimal heat buildup, and reduced energy consumption. This improves reprocessing efficiency for extrusion, injection molding, and compounding.
Our pipe grinders include wide-throat feed openings, heavy-duty rotors, hardened cutting tools, and optional water-cooled systems. These features make them suitable for large-diameter pipes and continuous recycling operations.
Yes, Panchal heavy-duty models can process PVC and HDPE pipes up to 250mm in diameter with ease, using wide-feed hoppers and reinforced cutting chambers.
Regular maintenance includes blade inspections, lubrication of moving parts, belt adjustments (for conveyors), and periodic cleaning of the cutting chamber. Panchal provides detailed maintenance manuals with each machine.
Absolutely. Panchal offers customizable solutions including hopper design, rotor configuration, cooling systems, and integration with conveyors or downstream equipment based on your processing needs.
Our grinders are widely used in plastic recycling plants, extrusion and compounding units, pipe manufacturing facilities, and waste management companies aiming to maximize recycling output.
Do you want to cut expenses and improve recycling of the plastic pipe waste?
• Get a copy of our catalog that contains detailed technical documentation and model specifications.
• Seek a quotation in such a way as to make the specifications of the machine fit your needs.
Through the grinders that Panchal has to offer, you gain durable energy saving equipment that will usher in a new era of a waste-free world.